Modular Design for Machine Tools
Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in Manufacturing\ Machine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability…reduce costs…and simplify service and repair.\ Packed with over 100 detailed...
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Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in ManufacturingMachine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability…reduce costs…and simplify service and repair.Packed with over 100 detailed illustrations, this essential resource explores the basics of modular design…the methodology of machine tools… the description and application of machine tools…interfacial structural configuration in modular design…stationary and sliding joints…model theory and testing…and much more. Comprehensive and easy-to-use, Modular Design for Machine Tools includes: Expert classification of machine tool joints Concise definitions of machine tool joints and characteristics Similarity evaluations of structural configurations Design formulas and features of single flat joints under dynamic loading Solved examples that illustrate and prove formulas Hard-to-find graphs for gear design, comparative tables for machine tooldrives, and simplified electrical circuit designsInside This Cutting-Edge Modular Design Guide• Part 1: Engineering Guide to Modular Design and Description/Methodology of Machine Tools • What Is Modular Design? • Engineering Guide to and Future Perspectives on Modular Design • Description of Machine Tools • Application of Machine Tools to Engineering Design • Part 2: Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design • Machine Tool Joints • Engineering Design Fundamentals • Practice and First-Hand Views of Related Engineering Developments: Stationary Joints and Sliding Joints • Engineering Knowledge of Other Joints • Measurement of Interface Pressure by Means of Ultrasonic Waves • Model Theory and Testing
Preface ixTerminology and Abbreviations xiiiNomenclature xixConversion Table xxiiiEngineering Guides of Modular Design and Description Methodology of Machine ToolsBasic Knowledge: What Is the Modular Design? 3Definition and Overall View of Modular Design 11Advantageous and Disadvantageous Aspects of Modular Design 17A Firsthand View of Developing History and Representative Applications 20Application to TL and FTL 27Application to conventional machine tools 40Application to NC machine tools 47Different-kind generating modular design 54References 60Engineering Guides and Future Perspectives of Modular Design 63Four Principles and Further Related Subjects 64Effective Tools and Methodology for Modular Design 72Classification of Modular Design Including Future Perspectives 76Modular design being widely employed 78Modular design in the very near future-a symptom of upheaval of new concepts 80Characteristic Features of Modular Design Being Used in Machine Tools of the Most Advanced Type 86System machines 88Machining complex and processing complex 102References 108Description of Machine Tools 111Basic Knowledge about Functional and Structural Description Methods 112Details of Functional Description 115Details of Structural Description 123References 128Application of Machine Tool Description to Engineering Design 131Application of Functional Description 131Classification of machining centers and its application to marketability analysis 131Analysis of machining function and its application to evaluate compatibility with production systems 135Automated generation of concept drawing 138Estimation of assembly accuracy in design stage 148Application of Structural Description 149Similarity evaluation of structural configuration-availability constraints of modular design 150Variant design for structural configuration 157Free design for structural configuration 165References 171Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular DesignBasic Knowledge of Machine Tool Joints 175Classification of Machine Tool Joints 181Definition of Machine Tool Joint and Representation of Joint Characteristics 190External Applied Loads to Be Considered and Fundamental Factors Governing Joint Characteristics 196Effects of Joint on Static and Dynamic Stiffness, and Thermal Behavior of Machine Tool as a Whole 198Firsthand View of Research History 204References 210Fundamentals of Engineering Design and Characteristics of the Single Flat Joint 213Quick Notes for Single Flat Joint, Determination of Mathematical Model, and Fundamental Knowledge about Engineering Design Formulas 214Design Formulas for Normal Joint Stiffness and Related Research 218Expressions for static normal joint stiffness 218Representative researches into behavior of the single flat joint under normal loading 225Design Formulas for Tangential Joint Stiffness, Related Researches, and Peculiar Behavior of Microslip 232Expressions for static tangential joint stiffness 232Representative researches into behavior of the static tangential joint stiffness and the microslip 233Peculiar behavior of microslip 243Design Formulas for Damping Capacity and Related Researches 246Expressions for damping capacity 247Representative research into dynamic behavior 252Thermal Behavior of Single Flat Joint 260Forerunning Research into Single Flat Joint with Local Deformation 267References 276Supplement: Theoretical Proof of Ostrovskii's Expression 278Design Guides, Practices, and Firsthand View of Engineering Developments-Stationary Joints 281Bolted Joint 281Design guides and knowledge-pressure cone and reinforcement remedies from structural configuration 288Engineering design for practices-suitable configuration of bolt pocket and arrangement of connecting bolts 300Engineering calculation for damping capacity 311Representative researches and their noteworthy achievements-static behavior 320Representative researches and their noteworthy achievements-dynamic behavior 332Representative researches and their noteworthy achievements-thermal behavior 335Foundation 339Engineering calculation for foundation 345Stiffness of leveling block 347References 352Firsthand View for Researches in Engineering Design in Consideration of Joints 354Influences of Joints on Positioning and Assembly Accuracy 357Supplement References 357Design Guides, Practices, and Firsthand View of Engineering Developments-Sliding Joints 359Slideways 363Design knowledge-slideway materials 370Design knowledge-keep plate and gib configurations 374Linear Rolling Guideways (Linear Guide and Rolling Guideways) 381Main Spindle-Bearing Systems 386Static stiffness of rolling bearing 389Dynamic stiffness and damping capacity of rolling bearing 395Sliding Joints of Special Types 400Screw-and-nut feed driving systems 401Boring spindle of traveling type 403References 406Supplement: Deflection and Interface Pressure Distribution of Slideway 407Supplement Reference 414Rudimentary Engineering Knowledge about Other Joints 415Joints for Light-Weighted Structures 416Welded joint 417Bonded joint 432Taper Connection 438Chucking 447References 453Measurement of Interface Pressure by Means of Ultrasonic Waves 455Principle of Measurement and Its Verification 457Some Applications and Perspectives in the Very Near Future 466References 478Model Testing and Theory 481Model Testing and Theory for Structural Body Component 482Model Testing in Consideration of Joints 487References 492Index 493
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